See page Page Fuel Tank Automotive gasoline with octane no. After refueling, be sure to tighten the tank cap firmly. Do not refuel right after the engine has been running and is still hot. It is recommended to check the fuel level before you begin to ride Page 49 After the hazard switch is turned on, it will not rest.
Pull in the clutch lever quickly to disengage the clutch, and release the lever slowly to engage the clutch. Check the condition and proper operation of the clutch lever and cable before every ride.
Page Safe Operation Crashing the quad. Operating without substantial skill and operating experience increases the risk that you could lose control of the vehicle becoming severely injured or killed in a resulting accident. For more information about the training course, contact an authorized Dinli dealer. Riding your machine requires skills acquired through practice over a period of time.
Page Crossing Through Shallow Water Never attempt to ride any quad in deep or fast moving water, such as river or streams. You could quickly lose control and become caught in water currents. The ride must learn to move his weight and control the throttle to allow the rear tires to get the turn. When turning, the wheel on the outside of the turn must travel a wider radius and thus a greater distance than the inside wheel.
Page Riding Down Slope Choose a low gear to allow the engine to do most of braking for you. Improper braking may lead to a loss of traction and vehicle control resulting in an accident. Always check the terrain carefully before descending any slope. Shift your weight backward. Never travel down a slope at high speed.
Avoid traveling down a slope at an angle that would cause the vehicle to lean sharply to one side. Go straight down the slope when possible. Before attempting to climb difficult hills, practice on flat round and then smaller hills to build experience. Never attempt a hill or slope beyond your skill level and evaluate all hills and slopes carefully to avoid terrain that may cause the quad to overturn. Shift your weight forward. Keep both feet on the footrests, maintain steady and controlled throttle openings.
Page Modifications Never modify this quad through improper installation or use of accessories. All parts and accessories added to this vehicle should be genuine DINLI or equivalent components designed for use on this quad and should be installed and used according to approved instructions.
If you have question, Page Per-Ride Inspection Always inspect this quad before you operate it. Have your vehicle serviced by an authorized Dinli dealer every 20 hours of operation, and per 1, Km riding.
Page Cold Starting Lock the parking brake and make sure the fuel valve is on. Press and hold the engine start switch for no more than 2 to 3 seconds at a time. Back the lever off, wait briefly, and re-try. Page Break The break-in period for the engine is at least 1 hour. After riding the vehicle, clean it thoroughly and allow it to dry.
Then inspect the entire vehicle for damage or loose fasteners. Repair or tighten any damaged or loose components and lubricate the vehicle. If the vehicle is damaged, it is recommended that you put tape over the main switch to remind you to not start the vehicle.
Page Manual Shift One full stroke of the pedal shift the transmission to the next gear in the shifting sequence. The pedal automatically returns to a horizontal position when released. To upshift to a higher gear, place the toe of your boot under the gear shift pedal and raise the pedal one full stroke.
NOTE: Always allow a cold engine to warm up before shift gears. Page 69 8. To slow or stop the quad, release the throttle lever and apply the brakes smoothly and evenly. As the vehicle slows and engine RPM decreases, disengage the clutch and shift to a lower gear. Breathing exhausts gases. Work in a well-ventilated area which is free of sources that could ignite any spilled fuel accidentally e. Contact with your skin or eyes you can result in serious injury or irritation.
If swallowed, death can result. You can seriously damage the engine. Cover of air filter 2. Cogs x 4 3. Page Frame, Subframe, Swingarm If you have crashed or rolled your quad, there could be damage hidden from your view, DO NOT ride a quad with any crack, even a small one.
Page 83 1. Frame 2. Rear shock strut 3. Subframe 4. Swingarm 5. FUEL Always use clean high quality unleaded gasoline. Page 85 The idle speed adjustment screw is located on the carburetor body.
It is accessible from the left side of the vehicle. A special diagnostic tool is necessary to read display the engine rpm. Page 86 If the proper adjustment cannot be obtained or the throttle lever does not operate properly, the cable end at the throttle body can be adjusted; however, access to it is difficult and should be left to a qualified service technician. Page Engine Oil Change the engine oil in accordance with the maintenance schedule.
Service more frequently under severe conditions. To check the level, start the engine and allow to run for 1 minute at idle speed, then turn off the engine.
Remove the dipstick. Full 1. Engine oil dipstick 2. Markings 3. Wipe the dipstick with a clean rag and screw back in completely.
Then remove and inspect the level on the stick. The oil level should be between the markings on the dipstick. Page 89 Perform a break-in oil change after one hour of operation, or after the first tank of fuel, whichever comes first, change the oil more frequently on vehicles subjected to severe use. Allow the oil to drain completely. NOTE: The sealing surfaces on drain plugs, and crankcase should be clean and free of burrs, nicks or scratches.
Page 91 6. Place shop towels beneath the oil filter. Remove the three cover bolts and remove the cover. Pull out the oil filter. Page 93 1. Coolant bottle 2. Bleed hose NOTE: The coolant system on your vehicle is the self bleed type and the hose should be visible.
Make sure the engine and radiator are completely cold. Observe the coolant level in the recovery bottle without opening the cap. Page 95 Make sure the coolant system is completely cold and you are wearing safety glasses and protective rubber gloves. Have a few clean rags handy to wipe up any spills. Remove the clip. Remove coolant recovery bottle tube to allow coolant to drain completely. Reinstall the tube and clip. Page Brakes You should feel firm resistance when braking.
As with the foot brakes, force applied to the pedal should be forward to the front and rear discs preventing the vehicle from rolling.
Inspect the rear brake pads for wear. Page 97 To check the hand brake system, place vehicle on a level surface and level the handlebars. Inspect the fluid level through the inspection window in the master cylinder reservoir. Add fluid if necessary. Page 99 5. Reinstall the diaphragm, cover, and cover screws. NOTE: The hand brake master cylinder reservoir is located on the left side of the vehicle handlebar. Make sure the vehicle is on a level surface and the reservoir itself is level when checking.
To check the foot brake fluid level, place vehicle on a level surface and make sure the reservoir itself is level. Add if necessary. To add, clean the cap and surrounding area thoroughly before opening. Page While doing this, press the parking brake button on each handlebar brake set. This will result in locking the brake lever.
Make sure that the brake lever is locked to ensure that the ATV will remain safely immobile while parked. Lubricate the brake cable with a available cable lubricant to prevent premature wear or corrosion. Page Electrical The engine temperature sensor is brass, located on the left side vehicle. Coolant temperature sensor Page If a fuse blows immediately after replacement have the electrical circuits checked by an authorized DINLI dealer.
Always turn OFF the main switch when checking or replacing the fuse. Otherwise a short circuit may occur. Check the condition of the wiring harness and connectors before replacing a blown fuse. Oils from your fingers can cause premature bulb failure. Headlight bulb replacement 1. Disconnect the headlight harness connector. Push and turn the bulb mount counterclockwise to remove it from the housing 1. Pull the bulb out from mount and install a new bulb.
Push the new bulb into mount and turn clockwise to reinstall it. BATTERY All models use a sealed type battery therefore they do not require any maintenance other than routine charging such as during storage and cleaning. If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop towels. Proper electrode gap is 0.
Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine has been warmed up and the vehicle has been driven at higher speeds. A damp oil film covers the firing end. There may be a carbon layer over the entire nose. General causes of fouling are excessive oil, use of non-recommended oil, improper use of the choke, or incorrect carburetion adjustments.
Page 5. Lightly coat the threads with a suitable anti-seize compound; this will allow for easier plug removal in the future. Install the spark plug into the cylinder head and tighten to the specified torque. Reinstall removed components Page 1. Remove the seat. Release the filter retaining clip and remove it. Push away the cog to remove the filter cover. Remove the air filter from the air filter base plate. Clean filter element with an air filter specific cleaning solvent.
Rinse the element in warm water and allow drying. Move the vehicle to a suitable outdoor location. You can lose control of the quad and suffer severe injury or death in a resulting accident. Page Excessive freeplay could be caused by worn or damaged A-arm bushings, damaged or worn wheel bearings, incorrectly adjusted or loose tie rod ends, or other damage in the steering assembly. Lateral Freeplay Inspection Make sure the wheel axle nut cotter pins on each wheel are in good condition before every ride.
Make sure the pin is not broken or damaged. It should have both tabs or legs and they should be bent properly. Page Tires Check the air pressure and maintain the recommended tire pressure in each tire before every ride. Ordinary automotive tire pressure gauges are not capable of accurately reading the pressure in your quad tires.
Homologation Front: The pressure should be checked when the tires are cold before running the vehicle. Tire pressure must be equal on both sides. Never set tire pressure below minimum. Higher pressure may cause the tire to burst. Inflate tires very slowly and carefully. Fast inflation could cause the tire to burst. Tow or trailer the quad to your dealer for service.
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